Audi 5hp19 Repair Manual

This article describes automobile transmission. For heavy-duty 5 speed automatic transmission, see ZF Ecomat.

Manual Auto Repair Manuals
Audi 5hp19 Repair Manual
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For maintenance and repair automatic transmission series ZF, you should purchase a repair manual ZF 5HP19 and 5HP19 FL/A, which contains detailed instructions, a description of all repair procedures, service manuals and instructions. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for ZF Transmission 5HP19. Repair manual is a system of assistance in the serve and repair of ZF equipment, which allows to detect and resolve problems arising and uncertainties. Car & Truck Manual Transmission Parts; More; Warranty. ZF 5HP19 HL/HLA/FL/FLA A/T OIL PUMP Body and Gears NEW ZF OEM BMW TRANSMISSION. ZF 5HP19 2000-2004 AUDI. Assembly and Dissambly Manual for the 5HP19FL ZF unit. This is a ZF Factory Manual. ZF 5HP19 FL/FLA REPAIR MANUAL. Audi (2) Add Your Tags.

5HP
Overview
Manufacturer	ZF Friedrichshafen
Production	1991 – 2008
Model years	1991 – 2008
Body and chassis
Class	5-Speed LongitudinalAutomatic Transmission
Chronology
Predecessor	ZF 4HP Transmission Family
Successor	ZF 6HP Transmission

2Specifications
3Ravigneaux Planetary Gearset Types
4Simpson Planetary Gearset Types

872 A C ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx 5 SPEED AWD (Full Electronic Control). 872 A C ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx 5 SPEED AWD (Full Electronic Control).

Abstract[edit]

5HP is ZF Friedrichshafen AG's trademark name for its five-speed automatic transmission models (5-speed transmission with Hydraulic converter and Planetary gearsets) for longitudinal engine applications, designed and built by ZF's subsidiary in Saarbrücken.

Specifications[edit]

Final Conventionally Designed Gearbox[edit]

The 5HP is the last transmission-family conventionally designed. To meet the requirements for more ratios, only the way with additional components could be chosen. That made the gearboxes bigger, heavier and even more expensive. Up to 10 main components (gear sets, Ravigneaux considered as 2, brakes, clutches) showed, that this marked the end of conventional design. The successing 6HP-family, using the all new Lepelletier gear mechanism design, needing only 8 main components to achieve 6 gear ratios, showed the upcoming new paradigm.

Technical Data[edit]

Gear Teeth and Ratios		Planetary Gearset: Teeth			Count	Total	Avg.
Gear Teeth and Ratios		Ravigneaux		Simple	Count	Total	Avg.
Type	Sun 1.1 Ring 1.1	Sun 1.2 Ring 1.2	Sun 2 Ring 2	Brakes Clutches	Ratio Span	Gear Step
Gear	1	2	3	4	5	6	R
5HP 18^[a]	34 98	38 34	32 76	3 Canon eos 350d specification. 4	4.9363	1.4906
Ratio	3.6648	1.9990	1.4067	1.0000	0.7424	- 4.0960
6HP^[b]	31 38	38 85	37 71	2 3	6.0354	1.4327
Ratio	4.1708	2.3397	1.5211	1.1428	0.8672	0.6911	- 3.4025
Simple	Simpson
Sun 1 Ring 1	Sun 2 Ring 2	Sun 3 Ring 3
5HP 24	36 93	32 100	35 90	3 3	4.4435	1.4519
Ratio	3.5714	2.2000	1.5047	1.0000	0.8037	- 4.0952
5HP 30	40 100	32 108	38 97	3 3	4.5169	1.4578
Ratio	3.5526	2.2436	1.5449	1.0000	0.7865	- 3.6842

Ravigneaux Planetary Gearset Types[edit]

5HP18[edit]

Introduced in 1991 on the BMW E36 320i/325i and E34 5 Series.
Input torque maximum is 310 newton metres (230 lb⋅ft)
Weight: ~75 kilograms (165 lb)
Oil capacity: ~10.5 litres (11.1 quarts)

Applications

1992-1993 BMW E32 — 730i M60B30
1992-1995 BMW E34 — 525i M50B25TÜ
1992-1995 BMW E34 — 530i M60B30
1992-1995 BMW E34 — 525tds M51D25
1995-2000 BMW E38 — 725tds M51D25
1994-1996 BMW E38 — 730I M60B30
1993-1996 BMW E36 — M3 S50B30us
1995-1999 BMW E36 — 328i M52B28 - BMW Part No A5S 310Z
1997-1999 BMW E36 — M3 3.2 S52B32
1995-1999 BMW E39 — 528i M52B28
1995-1999 BMW E39 — 525tds
E36 320i

5HP19[edit]

Introduced in 1996, it is still in production, and has been used in a variety of cars from Audi, BMW, Porsche, and Volkswagen Passenger Cars.
Input torque maximum is 300 newton metres (220 lb⋅ft)
Weight: ~79 kilograms (174 lb)
Oil capacity: ~9.2 litres (9.8 quarts)

Applications

BMW — longitudinal engine, rear wheel drive

2001–2003 BMW E46 — 330Ci M54/B30
2001–2003 BMW E46 — 330i M54/B30
2000–2003 BMW E46 — 320i M52tu/B20/ M54B22
2000– BMW E46 — 323Ci
2000– BMW E46 — 323i
2000– BMW E46 — 328i
2000– BMW E38 — 728i
2001–2003 BMW E46 — 325Ci M54/B25
2001–2003 BMW E46 — 325i M54/B25
2001–2003 BMW E39 — 525i M54/B25
2001–2003 BMW E39 — 530i M54/B30
2002–2003 BMW Z4 (E85) — 2.5i
2002–2003 BMW Z4 (E85) — 3.0i

5HP19FL[edit]

Applications

Volkswagen Group — longitudinal enginetransaxle, front-wheel drive

1996–2001 Audi A4 (B5) 2.8 V6
1997–2003 Audi A4 (B5) 1.8T
1997–1999 Audi A8 (D2) 3.7 V8
1998–2001 Audi A6 (C5) 2.8 V6
1998–2003 Volkswagen Passat GLS 1.8T
1998–2003 Volkswagen Passat GLS 2.8 V6
1998–2003 Volkswagen Passat GLX 2.8 V6
2003– Volkswagen Passat GL 1.8T
2004–2005 Volkswagen Passat GLS 2.0 TDI [ZF 1060 030106,^[1] VW GMR], [A73 Torque Converter]

5HP19FLA[edit]

Applications

Volkswagen Group — longitudinal engine, transaxle permanent four-wheel drive

1996–2001 Audi A4 (B5) 2.8 V6 quattro
1997–2001 Audi S4 (B5) 2.7 V6 'biturbo' quattro
1997–2003 Audi A4 (B5) and Audi A4 (B6) 1.8 T quattro
1998–2001 Audi A6 (C5) 2.8 V6 quattro
2000–2003 Audi A6 2.7 V6 biturbo quattro
2000–2003 Volkswagen Passat GLS V6 4motion 2.8 V6
2000–2003 Volkswagen Passat GLX V6 4motion 2.8 V6
2004–2005 Volkswagen Passat GLS 4motion 1.8T
2001–2003 Audi allroad quattro 2.7 V6 biturbo
2002–2003 Audi A4 (B6) 3.0 V6 quattro
2002–2003 Audi A6 (C5) 3.0 V6 quattro
2002–2003 Volkswagen Passat 4.0 W8 4motion

1999 (DRN/EKX) transmissions used Induction speed sensors and 2000+ (FAS) transmissions used Hall Effect sensors. These transmissions are mechanically the same, but are not interchangeable.

5HP19HL[edit]

Applications

Porsche — longitudinal enginerear enginetransaxle

1998–2003 Porsche 911 Carrera 996 3.4
2002–2003 Porsche 911 Targa 996 3.6

5HP19HLA[edit]

Applications

Porsche — longitudinal enginerear enginetransaxle

1999–2003 Porsche 911 Carrera 996 3.6
1999–2003 Porsche 911 Carrera 4S 996 3.6

Porsche — mid-engine designflat-six engine, 5-speed tiptronic #1060, rear-wheel drive A87.01-xxx, A87.02-xxx, A87.21-xxx, [5HP19FL Valve Body, Solenoids, and Speed Sensor. Different Wiring Harness.] [Speed Sensor/Pulser part # ZF 0501314432]

2005–2008 Porsche Boxster 987 2.7 6-cyl
2005–2008 Porsche Boxster S 987 3.4 6-cyl
2005–2008 Porsche Cayman 987 2.7 6-cyl
2005–2008 Porsche Cayman S 987 3.4 6-cyl

Simpson Planetary Gearset Types[edit]

5HP24[edit]

Introduced in 1996, it is still in production, and has been used in a variety of cars from Audi, BMW, Jaguar, and Land Rover – all with a front mountedlongitudinal engine.
Input torque maximum is 440 newton metres (320 lb⋅ft)
Weight: ~95 kilograms (209 lb)
Oil capacity: ~9.9 litres (2.2 imp gal; 2.6 US gal)

Applications

1996–1997 BMW E31 — 840Ci M62/B44
1997–2001 BMW E38 — 735i M62/B35
1997–2001 BMW E38 — 735iL M62/B35
1997–2001 BMW E38 — 740i M62/B44
1997–2001 BMW E38 — 740iL M62/B44
1998–2001 BMW E38 — 730d M57
1997–2003 BMW E39 — 540i M62/B44
2000–2003 BMW E39 — Alpina D10 Bi-turbo
1997-2003 Jaguar XJ Sport 3.2 V8
1997–2002 Jaguar XK8 V8 4.0L
1998–2003 BMW E53 — X5 4.4i
1998–2002 Jaguar XJ8 4.0 V8
1998–2001 Jaguar XJ8 Vanden Plas 4.0 V8
1998–2001 Jaguar XJ8 L 4.0 V8
2001–2003 BMW E53 — 4.6is V8
2002–2003 BMW Z8 — Alpina 4.8 V8
2002–2003 Jaguar XJ Sport 4.0 V8
2003–2005 Range Rover (L322) — With BMW M62/B44 engine

5HP24A[edit]

Four-wheel drive version used in Audi (quattro) and Volkswagen Passenger Cars (4motion) marques of the Volkswagen Group:
Input torque maximum is 430 newton metres (320 lbf⋅ft)
Weight: ~142 kilograms (313 lb)
Oil capacity: ~11 litres (2.4 imp gal; 2.9 US gal)

Applications

1997–2003 Audi A8 (D2) 4.2 V8
2001–2002 Audi A8 (D2) 6.0 W12
1998–2003 Audi S8 (D2) 4.2 V8
1999–2004 Audi A6 (C5) 4.2 V8
1999–2004 Audi S6 (C5) 4.2 V8
2000–2003 Audi A8L (D2) 4.2 V8
2002–2004 Audi RS6 (C5) 4.2 biturbo V8
2002–present Volkswagen Phaeton (Typ 3D)

5HP30[edit]

Introduced in 1992, it was produced through 2003, and has been used in a variety of cars from Aston Martin, Bentley, BMW, and Rolls Royce.
Input torque maximum is 560 newton metres (410 lb⋅ft)
Weight: ~109 kilograms (240 lb)
Oil capacity: ~13.5 litres (14.3 quarts)

Applications

1992–1995 BMW E34 — 540i M60/B40
1995–1997 BMW E39 — 540i M62/B44
1998–2001 BMW E39 — 540i M62/B44TU
1992–1994 BMW E32 — 740i M60/B40
1994–1995 BMW E38 — 740i M60/B40
1996–1997 BMW E38 — 740i M62/B44
1992–1994 BMW E32 — 740iL M60/B40
1994–1995 BMW E38 — 740iL M60/B40
1996–1997 BMW E38 — 740iL M62/B44
1998-2001 BMW E38 — 740d M67/D40
1994–2001 BMW E38 — 750iL M73/B54
1993–1995 BMW E31 — 840i M60/B40
1995–1996 BMW E31 — 840Ci M62/B44
1994–1997 BMW E31 — 850Ci M73/B54
1998–2003 Rolls-Royce Silver Seraph 5.4 V12
1998–2000 Bentley Arnage 4.4 V8
1999–2003 Aston Martin DB7 Vantage 6.0 V12
1999–2003 Aston Martin DB7 Vantage Volante 6.0 V12

Notes[edit]

^inner and outer sun gear of the Ravigneaux planetary gearset are inverted
^shown here to reflect the progress the Lepelletier gear mechanism means

References[edit]

Manual Auto Repair Manuals

^'ZF Parts Catalog'(PDF). zf.com. Archived from the original on 2012-09-06.Cite uses deprecated parameter deadurl= (help)CS1 maint: BOT: original-url status unknown (link)

'ZF North America Application Chart (automatic)'(PDF). ZF-Group.com. Archived from the original(PDF) on 6 November 2016.Cite uses deprecated parameter deadurl= (help)